Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo

M. Vilchez-Torres; J. Oblitas-Cruz; R. Valcárcel-Bornas; S. Castillo-Bazán; D. Pérez-Villena

doi:10.18687/LACCEI2022.1.1.172

Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo

Translated title of the contribution: Model for Hydraulic Shovel Maintenance Planning Using Monte Carlo Simulation

M. Vilchez-Torres, J. Oblitas-Cruz, R. Valcárcel-Bornas, S. Castillo-Bazán, D. Pérez-Villena

Universidad Privada del Norte

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

The research sought to generate a model using Monte Carlo Simulation, which allows predicting the mean time to repair (MTTR) and lost profits due to machine stoppage, two of the most important indicators for decision making in planning and programming maintenance, in this case to serve a fleet of 4 EX5500 model hydraulic shovels that operate in an open pit mining site, and that are high-cost equipment with a great impact on the extractive process. The model was developed on the Excel computer platform, managing to simulate the random behavior of the maintenance services, which determine the working times in the machine and, consequently, the detention of the equipment, whose penalty is reflected in the loss of profit. The model managed to project maintenance services with 67% success, from 180 iterations with 10 replications, estimating an MTTR of 375 hours per month, with an associated lost profit of 31, 457, 464 USD.

Translated title of the contribution	Model for Hydraulic Shovel Maintenance Planning Using Monte Carlo Simulation
Original language	Spanish
Title of host publication	20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology
Subtitle of host publication	"Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022
Editors	Maria M. Larrondo Petrie, Jose Texier, Andrea Pena, Jose Angel Sanchez Viloria
ISBN (Electronic)	9786289520705
DOIs	https://doi.org/10.18687/LACCEI2022.1.1.172
State	Published - 2022
Event	20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022 - Boca Raton, United States Duration: 18 Jul 2022 → 22 Jul 2022

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume	2022-July
ISSN (Electronic)	2414-6390

Conference

Conference	20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022
Country/Territory	United States
City	Boca Raton
Period	18/07/22 → 22/07/22

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10.18687/LACCEI2022.1.1.172

Cite this

Vilchez-Torres, M., Oblitas-Cruz, J., Valcárcel-Bornas, R., Castillo-Bazán, S., & Pérez-Villena, D. (2022). Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo. In M. M. Larrondo Petrie, J. Texier, A. Pena, & J. A. S. Viloria (Eds.), 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology: "Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2022-July). https://doi.org/10.18687/LACCEI2022.1.1.172

Vilchez-Torres, M. ; Oblitas-Cruz, J. ; Valcárcel-Bornas, R. et al. / Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo. 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology: "Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022. editor / Maria M. Larrondo Petrie ; Jose Texier ; Andrea Pena ; Jose Angel Sanchez Viloria. 2022. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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title = "Modelo para la Planificaci{\'o}n del Mantenimiento de Palas Hidr{\'a}ulicas Usando Simulaci{\'o}n Monte Carlo",

abstract = "The research sought to generate a model using Monte Carlo Simulation, which allows predicting the mean time to repair (MTTR) and lost profits due to machine stoppage, two of the most important indicators for decision making in planning and programming maintenance, in this case to serve a fleet of 4 EX5500 model hydraulic shovels that operate in an open pit mining site, and that are high-cost equipment with a great impact on the extractive process. The model was developed on the Excel computer platform, managing to simulate the random behavior of the maintenance services, which determine the working times in the machine and, consequently, the detention of the equipment, whose penalty is reflected in the loss of profit. The model managed to project maintenance services with 67% success, from 180 iterations with 10 replications, estimating an MTTR of 375 hours per month, with an associated lost profit of 31, 457, 464 USD.",

keywords = "MTTR, Monte Carlo, business interruption, maintenance, planning",

author = "M. Vilchez-Torres and J. Oblitas-Cruz and R. Valc{\'a}rcel-Bornas and S. Castillo-Baz{\'a}n and D. P{\'e}rez-Villena",

note = "Publisher Copyright: {\textcopyright} 2022 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022 ; Conference date: 18-07-2022 Through 22-07-2022",

year = "2022",

doi = "10.18687/LACCEI2022.1.1.172",

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series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

editor = "{Larrondo Petrie}, {Maria M.} and Jose Texier and Andrea Pena and Viloria, {Jose Angel Sanchez}",

booktitle = "20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology",

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Vilchez-Torres, M, Oblitas-Cruz, J, Valcárcel-Bornas, R, Castillo-Bazán, S & Pérez-Villena, D 2022, Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo. in MM Larrondo Petrie, J Texier, A Pena & JAS Viloria (eds), 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology: "Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2022-July, 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022, Boca Raton, United States, 18/07/22. https://doi.org/10.18687/LACCEI2022.1.1.172

Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo. / Vilchez-Torres, M.; Oblitas-Cruz, J.; Valcárcel-Bornas, R. et al.
20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology: "Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022. ed. / Maria M. Larrondo Petrie; Jose Texier; Andrea Pena; Jose Angel Sanchez Viloria. 2022. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2022-July).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo

AU - Vilchez-Torres, M.

AU - Oblitas-Cruz, J.

AU - Valcárcel-Bornas, R.

AU - Castillo-Bazán, S.

AU - Pérez-Villena, D.

PY - 2022

Y1 - 2022

N2 - The research sought to generate a model using Monte Carlo Simulation, which allows predicting the mean time to repair (MTTR) and lost profits due to machine stoppage, two of the most important indicators for decision making in planning and programming maintenance, in this case to serve a fleet of 4 EX5500 model hydraulic shovels that operate in an open pit mining site, and that are high-cost equipment with a great impact on the extractive process. The model was developed on the Excel computer platform, managing to simulate the random behavior of the maintenance services, which determine the working times in the machine and, consequently, the detention of the equipment, whose penalty is reflected in the loss of profit. The model managed to project maintenance services with 67% success, from 180 iterations with 10 replications, estimating an MTTR of 375 hours per month, with an associated lost profit of 31, 457, 464 USD.

AB - The research sought to generate a model using Monte Carlo Simulation, which allows predicting the mean time to repair (MTTR) and lost profits due to machine stoppage, two of the most important indicators for decision making in planning and programming maintenance, in this case to serve a fleet of 4 EX5500 model hydraulic shovels that operate in an open pit mining site, and that are high-cost equipment with a great impact on the extractive process. The model was developed on the Excel computer platform, managing to simulate the random behavior of the maintenance services, which determine the working times in the machine and, consequently, the detention of the equipment, whose penalty is reflected in the loss of profit. The model managed to project maintenance services with 67% success, from 180 iterations with 10 replications, estimating an MTTR of 375 hours per month, with an associated lost profit of 31, 457, 464 USD.

KW - MTTR

KW - Monte Carlo

KW - business interruption

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KW - planning

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DO - 10.18687/LACCEI2022.1.1.172

M3 - Contribución a la conferencia

AN - SCOPUS:85139989575

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology

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A2 - Texier, Jose

A2 - Pena, Andrea

A2 - Viloria, Jose Angel Sanchez

T2 - 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022

Y2 - 18 July 2022 through 22 July 2022

ER -

Vilchez-Torres M, Oblitas-Cruz J, Valcárcel-Bornas R, Castillo-Bazán S, Pérez-Villena D. Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo. In Larrondo Petrie MM, Texier J, Pena A, Viloria JAS, editors, 20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology: "Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022. 2022. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology). doi: 10.18687/LACCEI2022.1.1.172

Modelo para la Planificación del Mantenimiento de Palas Hidráulicas Usando Simulación Monte Carlo

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